Practical Lubrication for Industrial Facilities, 3rd edition
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Practical Lubrication for Industrial Facilities, 3rd edition

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Practical Lubrication for Industrial Facilities, 3rd editionThis is a single license Digital eBook PDF File that is downloadable, and password protected eBook Description Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. Youll

 

This is a single license Digital eBook PDF File that is downloadable, and password protected

 

 

 

eBook Description

Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.

Table of Contents

  • Acknowledgments
  • Forewords To the Third Edition
  • Chapter 1 Principles of Lubrication
  • Friction
  • Lubricants
  • Base Oil Types
  • Base Oil Properties
  • Lubricant Film Regimes
  • Fluid Friction
  • Bearing Efficiency
  • Additional Lubricant Additives
  • Break-in
  • Bearing Metals
  • Wear
  • Common Wear Mechanisms
  • Grease Lubrication
  • How Lubricants Fail in Service
  • Chapter 2 Lubricant Categories
  • Liquid Lubricants
  • Cohesive Lubricants
  • Categorizing and Grouping Base Oils
  • Solid Lubricants
  • Lubricating Oils
  • Tribotechnical Data
  • Chapter 3 Lubricant Testing
  • Air Entrainment
  • Aniline Point
  • Ash Content
  • Auto-Ignition Temperature
  • Biodegradation and Ecotoxicity
  • Cloud Point
  • Color Scale Comparison
  • Composition Analysis of Petroleum Hydrocarbons
  • Consistency of Grease (Penetration)
  • Copper Strip Corrosion
  • Demulsibility
  • Density
  • Dielectric Strength
  • Dilution of Crank Case Oils
  • Distillation
  • Dropping Point of Grease
  • Ecotoxicity
  • Flash and Fire Points—Open Cup
  • Flash Point-Closed Cup
  • Foaming Characteristics of Lubricating Oils
  • Four-Ball Wear Test—ASTM D 2266
  • Four-Ball EP Test—ASTM D 2596
  • Gravity
  • Grease Consistency
  • Interfacial Tension
  • Load-Carrying Ability
  • Neutralization Number
  • Octane Number
  • Oil Content of Petroleum Wax
  • Oil Separation in Grease Storage
  • Oxidation Stability—Oils
  • Oxidation Stability—Greases
  • Penetration
  • Pentane and Toluene insolubles
  • Pour Point and Cloud Point
  • Power Factor
  • Refractive index
  • Rotary Bomb Oxidation Test (RBOT)
  • Rust-Preventive Characteristics
  • Saponification Number
  • Timken Extreme Pressure Tests
  • USP/NF Tests for White Mineral Oils
  • UV Absorbance
  • Vapor Pressure
  • Viscosity
  • Viscosity Classifications Comparison
  • Viscosity index
  • Water Washout
  • Water and Sediment
  • Wax Melting Point
  • Wheel Bearing Grease Leakage
  • Chapter 4 General Purpose R&O Oils
  • Are All “R&O” Oils the Same?
  • Additive formulation
  • Designing a Line of R&O Lubricants
  • Extreme Pressure (EP) R&O Lubricants
  • Superior R&O Oils Cover a Wide Range of Pumps
  • Hydraulic Applications for R&O Oils
  • Universal Application of R&O Oils
  • A Heat Transfer Fluid That Keeps Its Cool
  • Teresstic Use in Self-Lubricating Bearings
  • Chapter 5 Hydraulic Fluids
  • Hydraulic Oils for Extended
  • Temperature Range
  • Fire-Resistant Hydraulic Fluids
  • Environment-Friendly Hydraulic Fluids
  • Chapter 6 Food Grade and “Environment Friendly” Lubricants
  • Why Use Food-Grade Lubricants?
  • What Performance Features Are Needed?
  • Overview of USDA H-2 Approved Lubricants
  • Food-Grade Polyalkylene (PAG)
  • Synthetic Lubricants
  • “Environment Friendly” Lubricants Benefits and Drawbacks
  • “Environment Friendly” Hydraulic Fluids: Concepts and Claims
  • Comparing Vegetable Based Environment Friendly Hydraulic Fluids to the Newer Synthetic Based Fluids
  • Chapter 7 Synthetic Lubricants
  • Formulations
  • Origin of Synthetic Lubes
  • Examining Synthetic Lubes
  • Properties and Advantages
  • Case Histories
  • Synthetic Lubricants for Extreme Pressure and Temperature
  • Case Histories Involving PAO-Based Synthetic EP Oils
  • Diesters: Another Synthetics Option
  • Application Summary for Diester-Base Synthetic Lubricants
  • High Film Strength Synthetic Lubricants
  • Chapter 8 Lubricating Greases
  • Industrial Greases and Typical Properties
  • Chapter 9 Pastes, Waxes and Tribosystems
  • Lubricating Pastes
  • Chapter 10 Lubricant Delivery Systems
  • Manual Lubrication Systems
  • Automated Single Point Lubrication (SPL) Devices and Systems
  • Automated Centralized Lubrication Systems
  • Circulating Lubrication Systems
  • Open, Centralized Oil Lubrication Systems
  • Air-Oil Lubrication Systems
  • Single Line Resistance (SLR) Systems
  • Single Supply Line Parallel System (Positive Displacement Injector)
  • Dual Supply Line Parallel System
  • Series Progressive Divider Systems
  • Pump to Point Lubrication System
  • Black Oil formation in Bearing Housings
  • Injector Pump Systems
  • Oil Mist Lubrication Technology and Applications
  • Benefits and Description of An Oil Mist Lubrication System
  • Cost-Justiying Oil Mist in Modern Oil Refineries
  • Summary and Consideration of Oil Mist Lubricants
  • Lubrication Delivery System Pumps—Mechanical and Pneumatic Activated Types
  • Lubrication Controllers and Signal Devices
  • Maintaining Your Centralized Lubrication Delivery System
  • Chapter 11 Lubricating Bearings and Other Machine Elements
  • Tilting Pad Thrust Bearings
  • Tilting Pad Radial Bearings
  • Combination Thrust and Radial Bearings
  • Lubrication of Machine Elements
  • Bearing Protector Seals
  • Chapter 12 Lubricating Gears
  • Lubricant Selection for Closed Gears
  • Lubrication of Large Open Gears
  • Lubrication of Worm Gears
  • Lubrication of Small Gears
  • Testing the Performance of Gear Oils
  • Gear Coupling Lubrication
  • Lubrication of Small Geared Blowers
  • Chapter 13 Lubricating Electrical Motors
  • Application Limits for Greases Used in Electric Motor Bearings
  • Relubrication Frequency (for Grease) Recommended by Motor Manufacturers
  • Oil Mist for Electric Motors
  • Energy Cost Advantages With Oil Mist Lubricated Electric Motors
  • Chapter 14 Lubricating Pumps
  • Oil Versus Grease
  • Oil Lubrication Experience
  • Grease Lubrication
  • Rankings
  • Oil Mist Lubrication for Pumps and Motors
  • Choosing the Correct Oil Viscosity for Pump Lubrication
  • More on Pump Bearings and Allowable Temperatures
  • Lubrication Options for Modern API-610
  • Compliant Vertical Pumps
  • API 610 Highlights
  • Lubrication Options for “Zone Zero” Vertical Pumps
  • Chapter 15 Lubricating Paper Machine and Forestry Equipment
  • Modern Paper Machine (PM) Oils Have Grown Sophisticated
  • Teresstic N Paper Machine Oils
  • Teresstic N EP Paper Machine Oil
  • Cylesstic Steam Cylinder and Worm Gear Oil
  • Exxon Sawguide Bio SHP Synthetic Lubricant
  • Teresstic SHP Synthetic Paper Machine Oils
  • Other Lubricants for the Paper and Forest Products Industry
  • How High Performance Oils and Greases Extend the Application Range for Paper Machine Sealed Bearing 
  • Chapter 16 Lubricating Steam and Gas Turbines
  • Mechanical Drive Steam Turbines
  • Utility Steam Turbines
  • Pressure Lubrication of Multistage Steam Turbines
  • Chapter 17 Compressors and Gas Engines
  • Lubrication System
  • Seal Oil System
  • Compressor Lubricants
  • Lubrication of Gas Engines
  • Lubricant Recommendations for Natural Gas Engines
  • Chapter 18 Lubricant Purchase, Handling and Storage Methods
  • Implementing a Cradle-To-Cradle Lubricant Management Program
  • Designing and Preparing a Lubricant Storage Area
  • Handling Lubricants
  • Labeling Lubricant Storage Devices
  • Waste Oil Management
  • Chapter 19 Lube Oil Contamination, Filtration and On-Stream Purification Control
  • The Contamination Effect
  • Contamination Sources
  • Solids Contamination
  • Filtration and Contamination Control Devices
  • Bearing Longevity and Contamination
  • Chapter 20 Equipment Storage Lubrication
  • Storage Protection and Lubrication Management
  • Anticorrosion Agents
  • Lubricant Consolidation
  • Chapter 21 Lubricant Condition Testing—Oil Analysis
  • Detecting Machine Faults and Abnormal Wear Conditions
  • Performing Condition-Based Oil Changes
  • Monitoring and Proactively Responding to Oil Contamination
  • Oil Sampling Methods Examined
  • Selection of Type of Oil Analysis
  • Monitoring Changing Oil Properties
  • Monitoring Oil Contamination
  • Wear Particle Detection and Analysis
  • Interpreting Test Results
  • Simple Steps to Implementing an Industrial Oil Analysis Program
  • Importance of Training
  • Chapter 22 Implementing a Quality Lubrication Management Program
  • Developing a Lubrication Management Program to the ISO 55001 Asset Management Standard
  • Lubrication Program Objectives
  • Lubrication Technician Certification
  • Certification Body of Knowledge
  • Appendix A Lubrication Program
  • Appendix B Conversion Tables
  • Glossary of Terms
  • Index

 Authors:

Heinz P. Bloch and Kenneth Bannister
e-ISBN: 9788770222648

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MNKTJ
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Perfect, affordable solution for a second home-office setup
I work from home and occasionally like to office out of a different area of the house, but I didn't want to tear down my entire main rig just to move to another room. I picked this up as a secondary docking station for a more casual monitor setup, and it works perfectly for my needs. Setup & Performance: I have this hooked up to my work laptop and two monitors via HDMI. One thing to keep in mind: you’ll need to provide your own USB-C cable and power brick to juice it up. Just make sure you’re using a high-quality charging block to ensure the dock gets consistent power for all your peripherals. The Value: Compared to the price of a name-brand Dell docking station, the value here is incredible. While the more expensive docks might offer a few extra bells and whistles, this is exactly what I needed without the hefty price tag. Pros: Simple Setup: Very straightforward to get running. Dual Monitor Support: Handles two HDMI monitors with no issues. Compact: Great for a secondary or portable "mini" workstation. Bottom Line: If you’re looking for an easy, inexpensive way to run dual monitors from your laptop in another part of the house, this is the way to go. Great performance for the price!
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CrankyToday
Boise, US
★★★★★ 5
Works well but pay attention **REVISED**
The device has worked well for me. However potential buyers should note that the 2nd USB C port is reserved for power input from a separately purchased power supply. So the device provides only a single USB C port for attaching devices. I use the device on power from my own computer. So undocking my computer requires some careful steps in the correct sequence: (1) eject all external drives; (2) power down the external display; (3) unplug Anker from computer; (4) remove power from the computer. The device comes at a great price, though, so excellent value. *REVISION* After four months of use, the HDMI port seemed to fail--the monitor was indicating that it was not connected. I wrote to Anker support and received a reply within two hours. The reply told me how to reset the docking station. It worked. Kudoes to Anker Support!
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Chris
Dallas, US
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Quality multi display hub
Works as intended, good value for the money and reasonably sized. I am currently running two 4K HDMI monitors on it without an issue. Ready to go out of the box and has a sturdy design, would recommend.
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TAP
Massapequa, US
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Anker support comes through
Update: Anker support contacted me and provided a new unit. On this one, the video works fine, both via HDMI and DisplayPort. I'm much happier now that the unit, which I do like, works properly. There is still one video-related quirk that can be annoying, though, if you often unplug the external monitor from the hub but leave the hub connected to the computer. When I unplug the external monitor from the hub, the hub doesn't tell the computer that the monitor is no longer connected (the same thing happened with the original faulty unit). Since the external monitor is my primary monitor when connected, this leads to an irritating set of steps ending up with disconnecting the hub. I reported this issue to Anker support and they forwarded it to their engineering group. Initial review: I like the form factor and the many connection options. They all work fine EXCEPT that the video (whether DisplayPort or HDMI) keeps dropping out. The computer (MacBook Pro M1 14" running MacOS 13.0.1) thinks the external monitor is there, but nothing shows on the screen for a few seconds, then it comes back on, then off again. Anker support says to try updating the firmware, but to do that requires a Windows computer with a USB-C port. I do not have access to such a machine, so I'm stuck. Since one of the primary reasons I want a hub is to handle the video, I have to return the unit. This is a real disappointment since I otherwise have been very happy with Anker products.
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Reviewed in the United States on November 29, 2022
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SeedyROM
Dallas, US
★★★★★ 5
Incredible Quality, Incredible Results!!
AMAZING!! I use my Samsung Z Fold with a Maono Podcast Soundboard for podcasting. Having the phone charge from the soundboard power passthrough was inadequate to keep the phone charged, and generated "noise" in the path. I got the Anker 565 USB-C hub, and routed the power and signal through the Anker hub. WOW!! My phone remains fully charged throughout the podcast, there is ZERO "noise" in the signal, and I can actually do more than ever expected! The quality of Anker products has been proven with me Over and Over with every single product I have purchased. From high-end 240w USB-C cords, to Power Banks, Power Blocks, Bluetooth Earbuds & Headphones, across the board; I have never been disappointed! I highly recommend Anker, and specifically the Anker 565 USB-C hub!!
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Reviewed in the United States on November 8, 2025

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